From Part or Idea to
Production-Ready Product.
Precision fiber laser cutting, sheet metal fabrication, jigs and fixtures, ESD workstations and custom engineering, coordinated through one engineering-led manufacturing partner in Chennai.
Have a Drawing, Part or Idea? Send It to ZIGAA.
We position ourselves as a full-scale industrial manufacturing & engineering partner. We support clients from initial concept and physical part reverse engineering, through laser cutting, CNC bending, SS fabrication, assembly, and serial OEM supply.
Have a 2D/3D Drawing?
Upload DXF, DWG, STEP or PDF. Instant nesting, rapid quoting, and precision production.
Have a Physical Part / Sample?
Bring it to Ambattur. We measure, generate manufacturing drawings, and produce identical parts.
Have an Idea or SPM Concept?
Our engineering team designs the structure, fabricates the prototype, and scales into repeat supply.
Comprehensive Industrial Solutions
From micron-level laser profiling to dedicated SS 304/316 fabrication, reverse engineering, and custom shopfloor workstations.
Fiber Laser Cutting
Micron-precise cutting of Stainless Steel (SS 304, 316), Mild Steel (MS), Aluminium, Brass, and Copper sheets with clean, burr-free edge finish and minimal heat-affected zones.
- ✓ Sheet nesting optimization for maximum yield
- ✓ Thin gauge to heavy industrial plate cutting
- ✓ Rapid job-work turnarounds with delivery across TN
SS Fabrication
Dedicated Stainless Steel (SS 304 / SS 316) fabrication for sanitary, corrosive, and high-spec industrial environments. TIG/laser welded with hairline, mirror, or matte finish.
- ✓ Panels, electrical enclosures & control boxes
- ✓ SS machine guards, covers, brackets & frames
- ✓ Food-grade, pharma, and chemical grade cabinets
Sheet Metal Fabrication
Complete sheet metal processing including cutting, punching, deburring, PEM nut insertion, MIG/TIG welding, spot welding, and powder coating or plating.
- ✓ Precision assemblies for OEMs and machine builders
- ✓ High-strength structural welded bases & chassis
- ✓ Surface finishing, galvanizing & powder coating
CNC Bending
Multi-axis hydraulic press brake bending capable of complex acute, obtuse, and hemming bends with high repeat angular accuracy for tight-tolerance enclosures and brackets.
- ✓ Programmable multi-stage bending sequences
- ✓ Scratch-free tooling for SS 304 and Aluminium
- ✓ High repeatability across high-volume production
Reverse Engineering
No drawing? No problem. Bring an existing part, worn sample, or broken component. We perform precision dimensional measurement, create parametric 3D CAD, and fabricate prototypes.
- ✓ Obsolete machinery spares & imported part localization
- ✓ Accurate 2D/3D CAD blueprints provided
- ✓ Sample → CAD → Prototype → Batch Production
Jigs & Fixtures
Custom assembly jigs, welding fixtures, inspection checking gauges, and drilling/machining fixtures designed to eliminate assembly errors and optimize cycle times.
- ✓ Robust pneumatic, toggle clamp, and magnetic clamping
- ✓ Poka-yoke error-proofing for automotive & EMS
- ✓ Hardened wear inserts & precision alignment pins
Custom Workstations
Heavy-duty shopfloor workstations customized to your exact factory processes: assembly benches, inspection & testing stations, packing counters, and operator desks.
- ✓ Overhead LED task lighting, tool balancers & bin rails
- ✓ Integrated multi-socket electrical & pneumatic channels
- ✓ Heavy-duty lockable drawers, louvre panels & monitor arms
ESD Workstations
Engineered static-dissipative workstations purpose-built for electronics manufacturing (EMS), PCB assembly, micro-soldering, and sensitive hardware testing.
- ✓ Static-dissipative laminate surface (10^6 - 10^9 ohms)
- ✓ Common point grounding blocks & wrist-strap snaps
- ✓ Anti-static shelving, louvre panels & conductive footrests
Industrial Conveyors
Motorized roller conveyors, PVC/modular belt conveyors, gravity skate wheel conveyors, and 90-degree transfer stations engineered for seamless factory material handling.
- ✓ Heavy duty MS powder-coated & SS hygienic frames
- ✓ Variable speed VFD drive motors & sensor automation
- ✓ Custom height, widths, and load capacities up to 1000 kg
FIFO & Industrial Racks
Lean manufacturing storage solutions including First-In-First-Out (FIFO) gravity roller flow racks, cantilever racks, bin storage trolleys, and modular warehouse racking.
- ✓ Gravity roller flow tracks for Kanban supply lines
- ✓ Modular pipe & joint or heavy welded structural steel
- ✓ Custom slot spacing, bin guides & pick-to-light prep
OEM Component Manufacturing
Contract manufacturing of recurring sub-components and assemblies for machine builders and equipment manufacturers. Prototype → Batch Production → Scheduled Supply.
- ✓ Dedicated buffer inventory & monthly call-offs
- ✓ 100% dimensional inspection reports (PDIR)
- ✓ Cost-effective batch nesting and volume pricing
Custom Industrial Products
Tailor-engineered industrial hardware built to client specifications: mobile tool carts, factory steps & platforms, robotic cell fencing, electrical kiosks, and special enclosures.
- ✓ Custom heavy-duty industrial trolleys & dollies
- ✓ Safety guard fences & sound attenuation cabins
- ✓ Rapid concept engineering & factory floor fitting
Reverse Engineering:
Existing Part to Repeat Production
Many manufacturing facilities struggle with broken machine spares, obsolete imported components, or legacy tooling where drawings were never created or are lost. At ZIGAA, you can bring an existing physical part or sample. We handle the entire engineering pipeline.
Bring Your Existing Part / Sample
Walk in to our Ambattur works or courier your sample. Even if worn, damaged, or partially broken, our engineers analyze the original geometry.
Precision Measurement & Metallurgy Analysis
Using digital micrometers, verniers, optical gauges, and material hardness testing, we capture every critical dimension, bend radius, and material grade.
CAD Modeling & Engineering Drawings (DXF / STEP)
We reconstruct full parametric 3D models and generate production-ready 2D DXF flat patterns, bend tables, and assembly drawings for client sign-off.
Rapid First-Article Prototype & Fitment Test
We laser cut and bend an initial prototype for real-world fitment testing on your machine or assembly line to guarantee 100% functional match.
Batch Manufacturing → Repeat Scheduled Supply
Once approved, your component CAD is archived in our system. You can reorder 10, 500, or 5000 parts anytime with guaranteed dimensional consistency.
No Drawing? No Downtime.
Bring your worn or broken part to our factory at SP 93, 12th Street, Ambattur Industrial Estate. We measure, generate manufacturing drawings, and produce replacements fast.
Customized For Your Assembly Line
Tailored dimensions, load capacity up to 800kg, electrostatic dissipation (ESD) certified surfaces, and complete cable management.
Custom & ESD Workstations
We engineer heavy-duty modular workstations customized strictly according to the customer's assembly process, ergonomics, and factory floor requirements.
✓ ESD Workstations
Static-dissipative worktops, earthing cords, wrist-strap sockets, and anti-static bin rails designed specifically for EMS and PCB assembly lines.
✓ Assembly Workstations
Heavy-duty mechanical assembly benches with tool-balancer gantry, pneumatic quick-couplers, and parts bin louvre racks.
✓ Inspection & Testing
Vibration-damped granite or composite tops, high-CRI overhead inspection luminaires, and instrument mounting shelves for quality control.
✓ Packing & Packaging
Roll dispensers for bubble wrap & stretch film, weighing scale drop-in cutouts, carton dividers, and label printer stands.
OEM Component Manufacturing:
Prototype to Recurring Batch Supply
ZIGAA acts as a seamless extension of your factory. Equipment manufacturers and machine builders partner with us for recurring component production, eliminating the capital cost, machine downtime, and labor overhead of running internal fabrication shops.
Prototype
DFM analysis & rapid sample validation
Pilot Batch
Tooling freeze & tolerance verification
Batch Mfg
High-efficiency automated nesting & forming
Repeat Supply
Monthly call-offs & doorstep logistics
Recurring Batch Reliability
High-mix low-volume or scheduled high-volume manufacturing lines backed by automated material handling and lean FIFO systems.
Target Industries
Delivering specialized contract sheet metal, fixtures, custom workstations, and high-tolerance components across South India's premier industrial sectors.
EMS & Electronics
ESD anti-static workbenches, component PCB racks, electronic chassis, and modular test stations.
Automotive Components
Welding & inspection fixtures, stamped sheet brackets, engine bay covers, and transport line carts.
Aerospace & Precision
High-precision laser cut sub-components, tight-tolerance sheet metal assemblies, and tooling.
Industrial Automation
Robotic pedestal bases, sensor mounting arms, aluminum extrusion integration, and conveyor beds.
Machine Builders (SPMs)
Structural machine frames, sheet metal machine cladding, telescopic slide covers, and custom consoles.
Electrical & Panels
Punched & laser cut MCC/PCC panel boxes, junction enclosures, copper busbar supports, and gland plates.
General Engineering
Contract laser cutting job work, precision press brake forming, heavy plate profile cutting, and welding.
Material Handling
Roller conveyors, gravity chutes, mobile assembly trolleys, tugger train trailers, and lean flow racks.
Packaging Machinery
SS 304 forming chutes, bottle guides, stainless packaging conveyor bodies, and safety acrylic door frames.
OEM Manufacturing
Scheduled serial component manufacturing, Kanban deliveries, powder-coated sub-assemblies, and packaging.
Request Quotation / Send Specs
Whether you have CAD files (DXF/DWG/STEP), an existing physical part to reverse engineer, or a custom workstation requirement, submit below for rapid review and turnaround.
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Visit Our Works or Contact Us
Conveniently located in the heart of Ambattur Industrial Estate, Chennai — surrounded by automotive, electronics, and general engineering ecosystems.
ZIGAA TECHNOLOGIES
SP 93, 12th Street, Ambattur Industrial Estate, Chennai - 600058, Tamil Nadu, India.
(Landmark: Near MTH Road / Industrial Sub-Station)